Tempstar 2 Flashes
Flame Sense Fault
Source: hvac/tempstar/d0a17b44__pds448090hgs1c1__icp-pdd4-pds4-series-e-g-iom.pdf
What does Tempstar 2 Flashes mean?
On a Tempstar packaged gas/electric unit, the integrated gas unit controller (IGC) LED flashing twice indicates a flame sense fault. Table 5 of the installation manual lists two flashes as the status code for this condition, meaning the control could not reliably detect or prove the burner flame during the heating sequence.
Symptoms
- IGC LED flashes twice instead of staying continuously on
- Burners light briefly then shut down, or fail to stay lit
- Unit cannot sustain a gas heating cycle
- Indoor fan behavior interrupted during heating
Common causes
- Flame sensor not detecting an established flame
- Weak, dirty, or misaligned flame sensing path
- Insufficient or unstable burner flame
- Wiring or connection issue between the sensor and the IGC
Diagnostic steps
- 01
Confirm the LED code
Remove the control access panel and verify the IGC LED is flashing twice, identified in Table 5 as a flame sense fault.
- 02
Observe the burner flames
With the access panel removed, watch the burner flames; the manual states they should be light blue, soft, and approximately the same on each burner.
- 03
Check the heating sequence
Verify that on a call for heat the induced-draft motor runs its pre-purge and the burners attempt to light, then note where flame detection fails.
- 04
Cycle power to clear the fault
After correcting the flame issue, break the call for heat and restore it to allow the IGC to re-attempt its ignition sequence.
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When to call a professional
Call a qualified service technician if the flame sense fault persists, since diagnosis involves the flame sensing circuit, gas valve, and ignition components. The manual states the unit should be serviced by a qualified technician equipped with proper tools and test instruments, and warns against jumpering any safety device. Do not attempt repairs to the gas or ignition system without the right training.
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Open a ticket — free accountOther Tempstar error codes
Limit Switch Fault
3 FlashesFour Consecutive Limit Switch Faults
4 FlashesIgnition Lockout Fault
5 FlashesPressure Switch Fault
6 FlashesStatus code listed in IGC LED table; specific meaning not unambiguously resolvable from the ingested text
7 FlashesRollout Switch Fault
8 FlashesInternal Control Fault
9 FlashesTemporary 1-hour auto reset (internal processor fault)