E36Utica Dunkirk

Utica Dunkirk E36 Error Code

Flame loss No ionization current Check the operation and setting of the gas valv

Source: dmg-240__utdu-dmg-240-iom.pdf

What does Utica Dunkirk E36 mean?

E36 on the Utica-Dunkirk DMG-240 condensing boiler indicates flame loss — the burner ignited successfully during the ignition sequence but the flame was subsequently lost during normal operation. The ionization sensor stopped detecting current while the gas valve was open, causing the boiler to shut down the gas valve and lock out for safety.

Symptoms

  • Boiler lights and runs briefly, then shuts down displaying E36
  • Burner flame visible then extinguishes unexpectedly mid-cycle
  • Boiler may complete several heating cycles before E36 appears
  • Low ionization current may be noted during flame-proving with service tools

Common causes

  • Insufficient gas supply pressure causing flame instability
  • Partially blocked flue duct causing combustion air starvation
  • Flue gas recirculation contaminating combustion air
  • Contaminated or worn ionization electrode with weak signal
  • Gas valve not fully opening or modulating incorrectly

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Diagnostic steps

  1. Verify gas supply pressure under load

    Measure dynamic gas pressure at the boiler inlet test port while the burner is firing at high input. Pressure must not drop below 3.5" w.c. for natural gas; pressure drop under load indicates undersized supply.

  2. Inspect the ionization electrode

    Remove and inspect the electrode for carbon deposits, cracks, or incorrect gap. Clean the electrode tip and verify the gap is set to specification; a weak ionization signal drops below the 3 µA threshold and causes E36.

  3. Check for flue gas recirculation

    Inspect the flue terminal position relative to the air inlet. Recirculated flue gas reduces available oxygen and quenches the flame during modulating operation.

  4. Inspect the flue for partial blockage

    Check the full flue run for restrictions such as debris, sagging duct, or improper bends that could reduce air flow to the burner.

  5. Check gas valve operation

    Verify gas valve modulation cable connection and wiring integrity. A valve that opens partially or modulates erratically causes intermittent flame loss. Perform automatic calibration after any combustion work.

When to call a professional

If E36 recurs after checking gas pressure and cleaning the electrode, the gas valve, combustion air system, or flue installation requires professional diagnosis. Combustion analysis with a calibrated flue gas analyzer is needed to verify CO and CO2 levels, and gas valve adjustment or replacement must be performed by a licensed technician authorized to work on gas-fired equipment.